m2hycon - let's do data science
Scrap optimiza­tion

Less waste. More quality. Greater effici­ency.

Scrap optimiza­tion: measur­ably improve quality – data-based and automated

Every scrap part costs – material, time, machine perfor­mance and trust. Our scrap optimiza­tion solution syste­ma­ti­cally identi­fies sources of defects, predicts quality problems and supports you in the conti­nuous impro­ve­ment of your produc­tion processes.

With the help of modern data analysis and AI, you can detect anoma­lies, corre­la­tions and causes at an early stage – even before quality problems become visible. The result: less rework, fewer material losses, more stable processes and better customer satis­fac­tion.
Fewer errors, better processes, sustainable savings

Reject optimiza­tion – your solution for predic­tive quality & process relia­bi­lity.

Rely not only on random samples – but on syste­matic, learning quality monito­ring.

Data-driven root cause analysis

Our models analyze produc­tion data, machine signals, environ­mental condi­tions and recipes to precisely identify the causes of rejects.

Early detec­tion of quality risks

With time series analysis and AI predic­tion models, you can detect fluctua­tions that lead to quality losses - before they are reflected in rejects.

Automatic tracking & cluste­ring

Summa­rize rejects accor­ding to simila­rity patterns and identify serial defects or batch problems more quickly.

Recom­men­da­tions for action in real time

Systems automa­ti­cally suggest optimiza­tion measures - e.g. adjus­t­ment of parame­ters, mainten­ance requi­re­ments or material changes.

At a glance

Your benefits with intel­li­gent reject optimiza­tion

Cost savings

Reduce reject rates and rework – through preven­tive process control.

Quality impro­ve­ment

Increase the first-pass yield rate through data-based root cause analysis.

Trans­pa­rency & tracea­bi­lity

Under­stand scrap patterns across lines, products or layers.

Speed of reaction

Elimi­nate problems as they arise – before they become noticeable in the output.

Scala­bi­lity

Transfer optimiza­tion models to other machines, lines or locations.
Support

How we support you in optimi­zing rejects

Data acqui­si­tion & integra­tion

We connect sensor, produc­tion and quality data - struc­tured, histo­rical and live.

Interested?

Let us check together which data offers poten­tial for your quality optimiza­tion.
Request now

Analysis models & causal logic

Our algorithms identify relevant influen­cing varia­bles and visua­lize complex relati­onships.

Curious?

Test Predic­tive Quality in a pilot area with scrap problems.
Make an appoint­ment

Visua­liza­tion & quality dashboards

Use inter­ac­tive dashboards to monitor scrap, KPIs and root cause analyses - live and histo­ri­cally.

Convinced?

Start with a proto­type and improve your line quality in a targeted manner.
Get in touch with us

Itera­tive optimiza­tion & support

Our experts support you in the conti­nuous reduc­tion of rejects - data-supported, sustainable, measurable.

Find out more?

Use your produc­tion data as a tool for quality impro­ve­ment - with intel­li­gent scrap optimiza­tion!
To the project inquiry
Project request

Less waste. More quality. Higher yield.

Our scrap optimiza­tion solution makes your produc­tion more efficient and robust. Request a consul­ta­tion now!

m2hycon - Michael Mederer

Dr. Michael Mederer

Chief Execu­tive Officer

Contact us:

Dr. Michael Mederer
Chief Execu­tive Officer
ed.no1768385838cyh2m1768385838@mm1768385838
+49 (0) 40 – 369 397 93

e-mail
TEL
LINKEDIN

Projektanfrage

Vielen Dank für Ihr Interesse an den Leistungen von m²hycon. Wir freuen uns sehr, von Ihrem Projekt zu erfahren und legen großen Wert darauf, Sie ausführlich zu beraten.

Von Ihnen im Formular eingegebene Daten speichern und verwenden wir ausschließlich zur Bearbeitung Ihrer Anfrage. Ihre Daten werden verschlüsselt übermittelt. Wir verarbeiten Ihre personenbezogenen Daten im Einklang mit unserer Datenschutzerklärung.

Project request

Thank you for your interest in m²hycon’s services. We look forward to hearing about your project and attach great importance to providing you with detailed advice.

We store and use the data you enter in the form exclusively for processing your request. Your data is transmitted in encrypted form. We process your personal data in accordance with our privacy policy.